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17

22-08

How to Order Ceramic Coated Pipes and Tubes

Are you searching for manufacturers or suppliers of ceramic coated elbows or other related components and fittings?Whether you’re the purchasing officer, product engineer, or sales engineer for your company, you probably already have an ordering system, and maybe even have regular suppliers. However, if you’re searching for a new supplier, it’s good to know how to go about ordering ceramic coated pipes and tubes, and the questions to ask to ensure you’ll get the right component for your system.First, you need to know the specifications, such as dimensions, of the part you need. When it comes to ordering ceramic coated pipes, fittings, and other similar products for your pneumatic conveying system, it’s important to make sure you specify correctly:The diameter of the pipes or tubesThe non-dimensional number of wall thickness, known as the “schedule” for pipe  OR  the wall thickness, or “gauge” of tubingThe lengths of the tubes or pipesThe types of fittingsWhether you need abrasion-resistant coating The number of items to buy It’s a good idea to make a regular inventory of components that you need to replace on a regular basis so you can purchase in advance. A pneumatic conveying component supplier will also be able to help you figure out dimensions and the type of components you need.What are the Differences Between Pipes and Tubes?The word pipes and tubes may seem synonymous because they are oftentimes used interchangeably. However, there are precise industrial definitions between the two. Therefore, it’s crucial that you know the main differences in the specifications when placing your order:Dimensions – Pipes can be mainly differentiated from tubes by the nominal diameter. This has a corresponding constant outer diameter and a non-dimensional number, called the schedule, specifying the thickness of the wall. Tubes are specified by the outer diameter and the wall thickness, also called the gauge.International Standards – You can refer to standard industry charts to specify the schedule or gauge. Another crucial difference between pipes and tubes is the fact that pipes are manufactured based on one of the various industrial standards. International or national standards are used to maintain consistency. Mismatches with fittings and elbows are prevented in this manner. In comparison, dimensions and configurations of tubes vary widely in different parts of the world as measurements of the outer diameter and centerline radius can be either imperial or metric.What is a Ceramic Coated Pipe or Tube?A ceramic coated pipe or tube has an outer protective layer of ceramic that reinforces the structure and provides extra protection against abrasions. As the wall of the pipe or tube becomes thinner due to abrasions from the solid particulates they convey, the ceramic coating can take over to absorb wear and tear.Ceramic is resistant to abrasion and impact brought about by the particulate solids that are conveyed at high velocities through the pipes and tubes.Advantages of Ceramic CoatingThe walls of tubes, pipes, elbows, and other fittings used in pneumatic conveying systems are particularly susceptible to long-term wear due to the rapid conveyance of solid particles under high air pressure. They are subjected to two types of wear:Impact wear – this type of wear is usually visible on short radius elbows. The change in direction of the flowing particles can cause dents or deformation on the walls of the elbows if there is no ceramic coating.Sliding abrasion – friction can gradually wear the walls of the tubes and pipes. Abrasion is typically visible as long, even patterns and the walls will become thinner over time.How to Buy Ceramic Coated ElbowsIf you have a regular and trusted supplier, it’s probably simple, quick, and easy to buy the ceramic coated elbows you need. However, if your pneumatic conveying system is custom-made, you will also need custom-made elbows. This adds an extra layer of complexity.You should be as specific as possible in your requirements. In turn, if a supplier asks you lots of questions about what you need, that’s a very good sign as it means they will truly understand what you need and be able to advise you on your best options. It’s important that they ask for:The exact dimensions of the elbow, or offer to help you found out what the dimensions areWhat the pipe or tube is made of, including the type of ceramic lining or coatingWhat material you’re conveying, plus velocity, pressure, etc.Any problems you’re experiencing, such as abrasion or impact wear All this information will help a pneumatic conveying elbow supplier understand your requirements and advise you on the best solution for your needs. If you need help in selecting the right elbows for your pneumatic conveying system, it’s best to talk with an expert so you can ensure you get the correct components for your system.
15

22-08

Zirconium Silicate Grinding Media Beads, Milling, Dispersion, Grinding

Zirconium Silicate – Grinding Media for your Bead MillGrinding Beads for Better Grinding and Better Performance Complete Product LineFor 25 years,QMX have been working closely with customers to develop the market demand for grinding media. We have a full range of products which are suitable for different devices and different fields.On the basis of Stabilized zirconia and zirconium silicate, according to our customers’ equipment,production efficiency, and quality requirements, we developed and designed the specific gravity and particle size of the grinding beads. Our unique formula, stringent production process ensure superior product performance. Tough and wear resistant grinding beads guarantee the trouble-free production processes. Cost Control Zirconium silicate beads has a significant cost advantage than the glass bead, alumina bead and other grinding media. Effect of sizesThe Grinding Efficiency has a important relationship with the number of particles of grinding beads. In unit volume, the smaller the particle diameter, the more quantity of the grinding beads , and thus we generally recommend a small particle diameter grinding media in order to improve the grinding efficiency.   The excellent particle size distribution-the excellent-the best production efficiency Excellent abrasion resistance property of the yttrium stabilized or cerium stabilized zirconia grinding media make the particle size distribution more stable in the grinding process. Narrow size distribution can help you to choose the suitable discharge clearance of the sand mills. Excellent PerformanceWe have the advanced ceramic production technology,perfect quality management,optimal cost control.Out products have excellent performance, Under the severe grinding conditions, our products have a huge advantage in performance.  Industrial StandardZirconium silicate bead is a kind of grinding media with the best universalness. We have a strong production ability with our fused technology, and the smaller size is with a excellent performance, especially suitable for the minerals grinding. The product with Sintered technology has a narrow size distribution, with the excellent anti crush property, applicable for most kinds of grinding systems.  Rules of grinding media selectionThe selection of the grinding media selection is influenced by the following factors. →Technology   →Formula     →Particle size of the material    →Type of grinding machine    →Requirement of grinding accuracy    → Maintenance of the equipment    →Production efficiency Services We always provide our customers the most optimal options→ Applications& Analysis Understand application information, determine the most optimal grinding beads by testing. → Guide of grinding beads Monitor the effectiveness and the using life of the grinding beads. Precise recommendation of the grinding beadsPaint                                Automotive coating            Rolled steel coatingIndustry coatingBuilding coatingCarpentry coatingMarine coatingAgricultural chemicalAnti-fungalHerbicidePesticidePrinting&inkNewspaper printing inkLetter press printing inkGravure inkPackaging inkMagazine inkInk jetSpecialty chemicals    CosmeticsPharmaceuticalCeramic inkElectronic pastePigment&DyeLCD pigmentTextile dyesTextile printing inkColorantMinerals&OxidesTiO2CaCo3Fe2O3BaTiOZrO2
04

22-08

How to replace the alumina lining bricks of ball mill

Materials:Alumina lining bricks, high alumina cement or resin glue. Clean the ball mill It's necessary to wipe off the obsolete bricks and cement or iron rust.Repair the rugged surface and polish the surface into rough so that bricks can be installed more stable. Order of installationTwo Sides--mill bodyFor mill body: use rectangular bricks & Trapezoid bricks in collocation , makes bricks fit the surface tightly.For two sides: Make sure the bricks interlaced. Remark:During the installation of mill body, it's better keep the installation part upright. After the cement become strong, rotate the ball mill, make the finished part at the bottom, and install the rest part.After finishing installation and bricks become strong, fill the ball mill with water, it would make the bricks fit the ball mill tightly.
21

22-07

Advantage of Ceramic Grinding Media for Mining Industry

The consumable cost of mining enterprises accounts is the largest proportion of the total cost of mines, how to reduce the cost of mine consumption has always been an issue in the entire mine field. Ceramic balls have been used as grinding media in fine grinding for many years. They are mainly used in high-speed rotary fine grinding equipment, such as ISA grinding, Smith VXP grinding, Metso SMD grinding, etc. These devices are characterized by high speed between media. The speed difference formed by the motion produces a grinding action to grind the material. The vertical spiral agitating mill mainly relies on the low-speed rotation of the spiral agitator to drive the pressing force and shearing force generated by the grinding media to grind the material. The density of the media is one of the main factors affecting the grinding effect.High-chromium steel ball is a traditional grinding medium for vertical mixing grinding in mining industry, it has high hardness and good wear resistance. Ordinary ceramic balls are lighter in density and have a lower hardness. With the advancement of wear-resistant materials technology, a new type of nano-ceramic ball based on alumina or zirconia has emerged in recent years. Chemshun Ceramics can produce ceramic grinding media with new type of nano-ceramic balls with alumina and zirconia material.Collect below advantage of ceramic grinding media for your reference:1. Energy savingUnder the same grinding process conditions, the quantity of ceramic grinding media is large, but the total mass is small, and the energy saving effect is very obvious.2. Reduce the consumption of produced mediaThrough calculation, the yield of medium-produced medium steel ball is 0.68~0.11 kg/t, while the consumption of ceramic grinding media is 0.052~0.063 kg/t, which is calculated by the price of ceramic ball 35 000RMB/t and high chromium forging ball 7 800RMB/t. After changing to ceramic balls, the cost of production per unit of production can be reduced by about 65%.3. Prolong the service life of spiral linerAfter replacing with ceramic ball media, the life of the vertical mill spiral liner will increase.4. Shorten single inspection timeThe ceramic ball has uniform hardness inside and outside, and it is always in a spherical state after wear, and the surface is smooth. However, due to its uneven hardness, the steel ball has irregular polygonal bodies after wear, which determines that the ceramic ball is more easily discharged from the volleyball, which can effectively shorten Volleyball time. After the grinding door is opened, due to the light density of the ceramic ball, the labor intensity of manually removing the remaining sphere at the bottom is lower than that of the steel ball.5. Reduce iron impurity pollutionFor most non-metallic minerals, the impurity content, especially iron, determines the quality grade of the product. Many non-metal grinding processes are used to reduce iron impurities, and iron removal is usually carried out during processing. If ceramic grinding media is used in the fine grinding stage, the iron impurity contamination can be effectively reduced.Ceramic grinding media is your best choice for mining industry, to meet the market requirement of different milling applications, QMX Ceramics developed a range of ceramic grinding media with broadest range of sizes and densities are available to suit both horizontal and vertically mills for fine &ultra-fine grinding, mix and dispersing. If you have any requirement of ceramic grinding media for mining industry, welcome you contact us any time. 
20

22-07

Micro-crystalline medium-aluminum grinding ceramic ball Micro Grinding Bead

QMX ceramic grinding media is engineered to provide unmatched economic and performance advantages in ultra-fine grinding and regrind applications. The double sintering process used in manufacturing our media results in superior strength and wear resistance with consistent particle size and shape.The unique chemical composition of Ceramic grinding media produces the durability and density that make it ideal for use in both vertical and horizontal mill operations. It is engineered to optimize grinding efficiency in the mill, reducing input energy. The light-colored media yields the desired finish when light color and brightness of the final product are critical.QMX Ceramic grinding media is engineered for uniform particle size and shape. This reduces wear on mechanical parts of milling equipment, resulting in lower maintenance costs and less downtime. FEATURES AND BENEFITSFEATURES• Superior strength and hardness• Uniform size and shape with excellentsphericity• Lower density than alternatives such assteel or iron balls• Exceptionally low internal porosity• Chemically inert and environmentallyfriendly• White color with high brightnessBENEFITS• High grind efficiency• Longer product life cycle• Decreases product contamination• Reduces equipment wear andmaintenance costs
20

22-07

Advantages of alumina ceramic lining pipe

Alumina ceramic lining pipe have complicated production process, from raw material preparation to pipe pressing , sintering in kiln, Any improper operation will directly affect the alumina ceramic lining pipe quality. QMX ceramics can produce various sizes of ceramic tubes applied in cement,coal handling ,port,steel industry and so on. it can perfectly protect pipeline machines from wear damage. typical ceramic pipe application includes : bottom ash pipework,fly ash pipework,pulverized coal pipework,dust collection pipework in coal fired power plants.  pneumatic conveying pipework,slurry pipework,chutes / hoppers,cyclones in cement plants .why is alumina ceramic tube pipe so popular in wear protection industry . the reason as follows : 1  Alumina ceramic lining pipe is a neutral material, chemical stability, excellent corrosion resistance and acid resistance, can be resistant to a variety of inorganic acids, organic acids, organic solvents, the corrosion resistance of stainless steel is more than ten times. 2 The inner layer Al2O3 content of alumina ceramic lined composite pipeline is more than 95%, micro-hardness HV1000-1500, which has a very high wear resistance, the wear resistance than quenched carbon steel more than ten times , Better than tungsten carbide drill. 3 Excellent heat resistance to temperature above 2000 ℃, -50 ℃ ~ 900 ℃ in the range of long-term work, material linear expansion coefficient 6 ~ 8 × 10-6 ℃. QMX Ceramics not only produce alumina ceramic linings , but also offer wear resistant ceramic lining installation and wear damange environment analysis. more information in website : www.qmxwearceramics.com info@chinaqimingxing.com 
08

22-04

Abrasion Resistant Alumina Ceramic Linings

Abrasion Resistant Alumina CeramicFine grain, high-grade alumina ceramic is the industrial workhorse material for combating sliding and fine particle abrasion.  Alumina ceramic has a proven track record in providing excellent value in many of the most troublesome wear applications and is typically very economical and appropriate in many environments.  Alumina ceramic is versatile in that it can be pre-engineered into complex tiling systems and can be applied from very thin linings of just 1.5mmm or 1/16” thick up to 76mm  or 3” thick.  Addtionally alumina can be formed into large monolithic pieces and cyliners that can create extremely effective abrasion resistant linings for elbows, pipes, tees and wye fittings.   These lining typical outlast other solutions, like chrome carbide or AR plate by 10 times the wear life and with less weigth.Abrasion Resistant Alumina CeramicCritical to ensuring the success of any lining is it correct installation or application.  Time and experience proven applications methods include installing liners using epoxy, weld in tiles, RTV silicone, high temperature mortars, interference and shrink fit, bolt in, key arched designs. QMX is unmatched in it ability to supply custom engineering ceramic liners, which enables us to provide a more precise fit and full ceramic protection. The result is a superior wear system.  These liners can be formed from monolithic ceramics or take the form of integrated tile systems cut in the green state to fit even the most complex fabrications. Selection of the appropriate lining method can mean the difference between success and failure in any application.  Typical applications for these ceramicliners include:Wear PanelsMill LinersClassifier ConesPulverized Fuel PipingChutes & HopperBall MillsCoal Pulverizer HousingsExhauster HousingsNozzlesPneumatic Conveying LinesElbowsCyclone SeparatorsSlurry LinesCoal ValvesApplication temperature: up to 1000°C / 1832°F depending on application and geometry.Advantages: highly wear resistant, smooth surface that lasts, no corrosion, available from 3 mm thickness.
21

22-02

Advanced ceramic wear components

ALUMINAS Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include: Alumina 92: most common wear product with great wear resistance Alumina 95: increased wear performance Alumina 99: premium alumina for best wear resistance Zirconium toughened alumina:  increased strength and impact resistanceAdvanced ceramic wear components for a variety of applications:Processing equipment: Pharmaceutical clean rooms Food processing plants Grain handling Mineral processing Cement manufacturing Chemical processing Large Cyclones:         -Coal-fired power plants         -Steel Mills         -Asphalt Plants         -Petrochemical plantsPulp and paper mills MINI AND MICRO CERAMIC MEDIASmall diameter ceramic media is used to disperse chemical coatings, paint, pigments, wear-resistant epoxies, and more for industrial, automotive, marine, and other applications.  Paint mixing & manufacturing Pigment manufacturing Wear-resistant epoxy resinsCeramic wear liner solutions are becoming more common in material handling applications because they have been proven to provide maximum resistance to impact and abrasion in bulk material handling applications.Our wear liners comprise of advanced ceramic tiles (either Alumina Oxide, Silicon Carbide or Boron Carbide), bonded in a high tensile strength polymer matrix to a studded steel backing plate. All our ceramic wear liners are bonded using our proprietary bonding process that enables an engineering grade bond between the ceramic and the steel plate to be achieved. As a result the bonded ceramics provide superior wear life and impact resistance. Typically ceramics will last approximately five times longer than NiHard steel and other similar applications.Many factors need to be considered when selecting the correct ceramic liners for each application, such as angle of impact, particle size, particle density, velocity and general construction of the application that the ceramics will be applied to. We are able to bond ceramics of all thicknesses, including 6mm, 12mm, 25mm and 50mm ceramics.
21

22-02

WEAR RESISTANT CERAMICS

Advanced ceramics have proven to be the front runner in wear protection, typically outlasting metallic overlay by as much as 10 times the life expectancy. Ceramic wear liners are now in high demand for protecting areas with extreme sliding abrasion from bulk material handling, particularly with Coal and Ore minerals. LOW COST The cost for lining a chute with ceramic is considerably less than what you would expect to pay for in steel. Reduce Weight Ceramic tiles weigh approximately 56% less than steel. In perspective, if an area of 6 square meters was lined with 25mm thick steel, it would weigh approximately 1147kg. Whereas ceramic would weigh only 505kg. Ceramic reduces the constant load on equipment and makes installation easier without the use of heavy lifting equipment. Productivity The ceramic tiles extreme hardness and smooth surface allows for superior material flow resulting in an increase in production, efficiency and eliminating the risk of hang-ups. Long life Our ceramic tiles contain pure aluminum oxide, a material well known for it's crystalline structure found similarly in diamond. This gives the ceramic an incomparable resistance to wear caused from continuous abrasion.  Alumina Wear Resistant Tiles QMX supply a wide range of Alumina Wear Resistant Tiles for wear protection of all areas such as Chutes, Silos, Feeders, Bins, Launders, Dutching, Tanks, Bunkers, Hoppers, Underpans etc.Described as the material of the future, alumina ceramics is one of the hardest of all natural substances known to man. Under extremely abrasive conditions, no material can compete on a cost to life basis with it's extreme hardness and wear resistance. In addition, alumina ceramics has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications. 
19

22-01

ZTA ceramic wear liners

Ceramic LinersZTA Ceramic Wear LinersThe next generation in ceramic wear liners are the ZTA liners, offering the ultimate in abrasive resistant high-density zirconia toughened ceramic.  The ZTA ceramics are vulcanized to a rubber bed and steel plate suitable for stud welding. They offer an increased lifetime of more than 2.5 to 3 times more than standard ceramic liners, plus a significant increase in impact resistance, which make ZTA liners an ideal solution for problematic applications where traditional liners struggle.  Applications include:· Deflector/impact plates· Skirt Liners· Bins and hoppers· Chutes· Launders 
19

22-01

Advanced Ceramics-ceramic liner

ADVANCED CERAMICS QMX offers a range of ceramic wear liner solutions. Ceramic wear products offer improved wear and material flow characteristics with the added benefit of noise reduction. Ceramic wear solutions are increasingly being used in applications affected by  high impact, wear from highly abrasive bulk material and material hang-up from sticky ores. Ceramic wear products offer material handlers improved productivity (through reduced downtime and improved material flow) and a superior rate of return. Manufactured in standard sizes or for specific customer requirements and designed to fit all appropriate applications, ceramic liners are particularly suitable for many applications within bulk material handling equipment. Our engineering team can form and shape liners to meet specific wear, impact  and flow requirements, no matter how small or large to serve a broad spectrum.  Chutes // Stackers & Reclaimers // Skirt Liners // Deflectors // Impact Plates // Bins // Hoppers // Pipes 
13

22-01

Technical ceramic solutions for your wear resistant solutions

QMX supply a variety of high-purity ceramic materials in China, China. We are a leading supplier of wear-resistant ceramics, offering solutions for abrasion and corrosion problems.Our solutions are based on your application parameters: types of abrasion, system and equipment design, operating temperatures and materials.QMX’s fine-grained alumina, ZTA and RBSiC ceramic offer properties that will optimize the solution for any wear application.Wear-Resistant ceramic linings increase productivity in a variety of typical applications include:Ash Lines                                                CentrifugesPipe Elbows                                           ChutesPump Housings                                    TanksCyclones                                                 TransitionsTroughs and Flumes                            Dust CollectorsSpray Driers                                          Chippers and Chip BinsHoppers                                                 Wash BoxesDredging Equipment                           SilosScrew Conveyors                                 Classifiers 
13

22-01

Wear resistant ceramic Products QMX can offer

QMX offers a wide range of products to our clients to help them run their plants more efficiently preventing unnecessary unplanned costly down time due to excessive wear inside process plants causing breakdowns. Our main products categories are:- Epoxy ceramic wear resistant compound to line Conveyor pulleys, tanks etc.- Epoxy tile adhesive to bond Alumina Ceramic and Silicon Carbide to steel equipment- Alumina Ceramic Material in various shapes and sizes for lining Pipes Cones Chutes etc. ( Flat, Conical,      Corner Shaped more shapes available)- Silicon Carbide Materials for lining very high wear areas and impact areas in various Equipment. (Flat,  Corner shaped, more shapes available)- Basalt lining Material For lining of transfer pipe lines and Tailings lines- Cyclone replacement parts (See more under Services / Cyclone and Cyclone Circuit refurbishment and  optimization)
13

22-01

What is the difference between rubber and ceramic linings?

Full ceramic linings are significantly more time consuming to install, with many customers reverting to rubber due to its aforementioned benefits. Ceramics are better suited to specific applications such as coal processing due to high levels of hydrocarbons and sharp coal particles, which renders rubber unsuitable.
13

22-01

Alumina Lined Straight Pipe

Ceramic lined pipes are the integral part of the  pulverised fuel pipes, spool pieces, Transition piece, Distance pieces, Granshot Pipe, Slag Pipe, Lime lifting pipe, Slurry Pipe etc. This lined pipes are used to avoid the unwanted punchers and unnecessary downtime for the conveying operations. QMX is been a prominent supplier Alumina ceramic lined pipes to all the major OEMs and other mining industries. QMX specializes in 92%,95% ZTA Grades for the wear, corrosion and abrasion resistance application. QMX also provides specialised bonding material for the various application to avoid the peeling of tiles from the steel surface.Benefits:· Longer life of steel structure of the pipe· Prevention of the unwanted punchers· Prevention of frequent maintenance· Less frequent pipe changeoverAdvantage:· QMX lined straight pipes are having good customizability in-terms of flange sized and other branch segments· QMX Epoxy and the paint will provide an one stop solution for the wear problems in your equipmentsIndustries:· Power Generation· Heavy industries· Mineral processing · Cement industries· Steel industriesApplications:· Material Conveying· Abrasive material handling· Long distance material transitionYes, I am interested!  
13

22-01

Ceramic lined hopper and chute

Ceramic lined hopper and chuteChutes or hoppers are the main equipment for material conveying and loading in the crushing system in cement, steel, coal power plant, mining and so on. With continuous conveying of particle, such as coal, iron ore, gold, aluminum etc. The chutes and hoppers are suffered very serious abrasion and impact because of such big material conveying capacity and big impact. It is also applicable to Coal, Metallurgy, and Chemical industries as feeding materials equipment.According to the abrasion, impact and temperature, we select suitable abrasion resistant ceramic wear liners or ceramic liner to install on the inner wall of the equipment, like the mining chute, hopper, silo and material feeder, So that the equipment can prolong the lifetime.Applied industry:The abrasion resistant ceramic wear liner chute are widely used in the cement ,steel ,chemical ,mining milling, smelting, port ,coal fired thermal power plant as wear protection equipment.Advantages:· 1. Superior wear resistance· 2. Chemical and impact resistance· 3. Erosion, acid, alkali resistance· 4. Smooth inner wall· 5. Easy installation· 6. Longer service lifetime· 7. Competitive and reasonable price· 8. Saving maintenance time and expenditures 
13

22-01

Pre-Engineering Lined Ceramics for Mining Equipment

Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex,the ceramics can be engineered or mould to specific shapes to customer's requirement.Ceramic lined equipment like pipes,bends,chutes,hoppers,bunkers, etc. Alumina ceramic liner has excellent abrasion resistance,hard resistant,corrosion resistance,it is widely used in the mining,power plant,steel plant,cement industries like chutes, hopper,bunker,cyclone,convey belt, etc. This alumina ceramic product make cost effective performance like reduce un-necessary down time and maintance,and prolong the equipment from quick abrasion.
12

22-01

Rubber Backed Ceramic Wear Tile

Rubber backed ceramic wear tile liner are perfect combination of hardness and flexibility. QMX ceramic cylinders are vulcanized into the rubber backing with  60Shore A hardness, offering high impact and noise reduction beside of excellent abrasion resistance. QMX rubber components panels are engineered and designed to the needs of our customers.Our standard sizes includes mats 250*500mm, 500x500 mm, 150*300mm, 300*300mm,450*300mm, 300*400mm, 450*400mm, 450*600mm, consisting cylinder 31*31mm,hexagonal tile,square mosaic tile,plain tile. Wear Ceramic Liner Application : QMX Ceramic Liner suggestion according to your wear area: Rubber ceramic tile suggested --- Wear Area Character : Condition of extremely impact and abrasion,Typical materials handled like gypsum,lime,gravel,coal,ores,especially size more than 40mm,Machines like chute,hopper,bunker,stacker & reclaimer. Ceramic plain tile suggested---Wear Area Character : Condition of air and wind powder conveying system,typical materials like ash,sand,cement, dust.machines like pipeline,hopper,chute,cyclone     
12

22-01

Alumina Cylinder 

Alumina cylinders is one of best ideal material as lining for wear solution in mining industry, power plant, steel plant, cement plantProduct Features:Alumina ceramic cylinder is made by high pure alpha alumina oxide.It is one of best ideal material as wear  ceramic lining for abrasion solution in mining industry, power plant, steel plant, cement plant,etc. also best material embedded in high quality rubber to anti-impact and wear-resistant to extend the life time of industrial equipment effectively.Alumina ceramic cylinder characters>  High hardness>  Superior abrasion resistance>  Corrosion and chemical resistance>  Light weight>  Can be vulcanized in all kinds of rubber panel or conveyorQMX Ceramics also recommends these other Alumina Lining Pieces:Wear resistant ceramicsAlumina ceramic mosaic sheetCeramic pulley laggingsCeramic cube sheet in adhesive paperAlumina Ceramic BlockSquare mosaic tilesRectangle tile linerAlumina hexagonal tileMosaic tiles with dimplesAlumina cylinderAlumina blocksAlumina ceramic mosaic
27

21-04

Ceramic Liners for Cyclone & Hydrocyclone Applications

Ceramic Liners for Cyclone & Hydrocyclone ApplicationsReaction bonded silicon carbide is a multi-phased material typically containing 7-15% silicon metal, some minor amount of unreacted carbon, with the remaining body being SiC. Reaction bonded SiC materials are manufactured utilizing a variety of processes depending on desired final product geometry, configuration, and required tolerances.Reaction bonded silicon carbide has proven to be an excellent material choice for wear applications such as pipe liners, flow control chokes and larger wear components in the mining as well as other industries. CALSIC RB offers an economical and reliable material option for many applications where the corrosion resistance or wear resistance of CALSIC S (sintered silicon carbide) is not necessary.Blasch’s turn-key solution for hydrocyclone slurry separators and other mineral processing equipment delivers single-sourced, completed encapsulated assemblies in just weeks. Where required, our proprietary silicon carbide based formulations can be cast into complex shapes and then encased in polyurethane in-house, providing ease of installation, crack mitigation and added wear insurance, all while delivering a complete solution from one vendor. The VERKAPSE process reduces both cost and lead time for customers while providing a product with greater overall durability and reliability.All proprietary silicon carbide based materials can be cast into very complex shapes, displaying tight and repeatable tolerances that ensure repeated ease of installation. Expect a more abrasion resistant product than cast steels, rubber and urethanes alone at one-third the weight of their steel counterparts. All offer much higher thermal and corrosion resistance.
18

21-04

Alumina Ceramic Tiles

Wear resistant ceramic which are mainly composed of at least 90% Al2O3 are the most widely used  in the world today.Our products are made from strictly selected  alumina powder with uniform particle sizes and low CaO content.Wear resistant ceramics can be made through common dry press or isostatic pressing process and then sintering them at high temperature in the kiln. They are desirable lining materials for high wear equipment due to precise dimensions, high density,high alumina content,good flatness and stable quality.
05

15-02

ball mill brick

(1) ApplicationWidely used in power plants, steel mills, chemical, rubber, and coating fields, is the ideal surface wear-resisting material for material transfer equipment in mining, iron & steel works, thermal &powder plants, mine, etc, also used in ceramic, glaze, paint, zirconia silicate, alumina oxide, quartz, silicon carbide, lime carbonate, and mechanical equipment accessories, can extend the operating life effectively.Theoretically the life time of the alumina ceramic is about 260 times longer than that of manganese steel and 170 times longer than that of chrome steel. (2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc. (3)Chemical Property  (4) Standard Dimension150x100xH40-90MM (5)PackageDifferent package as to meet different customer's requirements.Wooden Crates carton Plastic Pallet (6)Application:Ceramic complex pipeline of glass fiber reinforced plastics,Alumina ceramic liner for cement cyclone,Metal complex pipeline and elbow,Abrasive liner for down spouting,Abrasive liner for pipeline,Preheater bracket,Abrasive wheel of powder.
19

15-01

99% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%
19

15-01

60% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%
19

15-01

75% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%
19

15-01

Al2O3 92% or Al2O3 95% Wear Ceramic Tile Liner

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

15-01

92% alumina tiles Wear Resistant Ceramic Manufacturer

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

15-01

92% Alumina Ceramic Square Mosaic Wear Plates Tiles

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

15-01

92% alumina tiles

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

14-01

92% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%

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