ceramic lined cyclone
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Product Lines High performance wear-resistant products and systems for the Mining, and Mineral Processing Industries.
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Industrial ceramic products 92% Alumina tiles

Wear-resistant elements prevent destruction in the transportation, processing, mining and other technological equipment. The elements are made of high-purity, finely dispersed, alpha-alumina. Wear-resistant plates can be made from a variety pre-designed element of different dimensions and forms. 1. Standard tiles(alumina plain tiles)Standard ceramic tiles are used for protection against wear, especially on the flat and straight-line surfaces. Special sizes are on the Customer's request. 2. Weld-on Tile Welding tiles have a hole, and complete with carbon steel riveting and a ceramic plug for welding  3. Ceramic Mosaic Ceramic mosaic is widely used as a lining (facing) tile in the conveyor equipment to protect the drive pulleys of belt conveyors from wear, increases the tape engagement ratio, excluding its slippage. 4. Mosaic matsThe mosaic mats consist of small mosaic tiles glued to acetate silk or PVC mounting film. Standard mats are 250x250 and 500x500 mm. Standard thickness is 3-12 mm. The mats consist of a square tile of 10x10 or 20x20 mm, or a hexagonal tile of SW20/40 mm. Special sizes are on the Customer's request. 5. Ceramic tubesCylinders and spherical segments provide solid protection for steel pipes from abrasive and corrosion wear, even with a small wall thickness. Standard dimensions of inner diameter are 40-500 mm. Special sizes are on the Customer's request. 6. ZTA ceramics The combination of aluminum oxide and zirconium dioxide (ZTA) increases strength, toughness, hardness and wear resistance in 20-30% in comparison with pure alumina ceramics. The maximum temperature for application of products from ZTA ceramics is 1450 ° C. 7. Customized elementsIt is possible to design and manufacture a comprehensive wear-resistant protection and to adapt protective schemes for the Customer's tasks. Special processing of products prior to sintering allows to manufacture products of complex three-dimensional shape. more

Weldable ceramic wear tiles

QMX supply and install a wide range of Alumina Wear Resistant Tiles for wear protection of all areas such as Chutes, Silos, Feeders, Bins, Launders, Dutching, Tanks, Bunkers, Hoppers, Underpans etc.Described as the material of the future, alumina ceramics is one of the hardest of all natural substances known to man. Under extremely abrasive conditions, no material can compete on a cost to life basis with it's extreme hardness and wear resistance. In addition, alumina ceramics has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications. Weld-On alumina ceramic tiles are typically used in high temperature applications and are available in most sizes to suit your application on an ex-stock basis.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more

Curved Pipe tile alumina lining

Curved pipe tile liner is a excellent wear-resistant material mainly pasted on the inner wall of pipeline or cyclone.It can reduce the wear and tear of the equipment and prolong its service life. According to different pipe curvature and length, we can customize different products for customers.Application:Curved pipe tile liner is mainly pasted on the inner wall of pipes, elbows and hydrocyclones in chemical, cement, mining industry etc.Properties:high hardnessimpact resistancecorrosion resistance  more

Abrasion-resistant ceramic linings in cyclones

QMX’s engineered ceramic solutions provide a complete range of ceramic wear resistant tiles (9.0 on the Mohs scale) that extend the wear life of your mineral processing equipment in the mining, mineral extraction and power generation industries.These ceramic tiles provide a hard wearing solution in the mining industry, with vibrating feeders, transfer chutes, cyclones, pipes and other traditional "high-wear areas". Engineered tiles are pressed with chamfered sides and then cut precisely while still in their green state, to the required shape. This ensures that gaps between the tiles are minimised and wear of the tiles is reduced as chipping is eliminated.Our Features & Benefits l Polishes to a smooth glassy surface – zero friction against minerals.l Provide the highest protection against abrasion and corrosion.l Easily installed, maintained and replaced. l Suitable for wet and dry processing applications.l Wear protection up to 400°C.Technical Data:CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more

Radius alumina tile

Alumina ceramic tiles for coal and other material handling and processing industries. Ceramic linings provide long-lasting solutions to the problems caused by abrasive wear and corrosion in a variety of hostile environments. Alumina ceramic linings will outlast lower grade materials commonly used to line or protect processing and material handling equipment, including Basalt, stainless steel, carbon steel and wear resistant plates, by factors of 3 to 15 times.QMX’s wear resistant ceramic tiles can be cut into any shape and are easy to install and maintain. They are suitable for both wet and dry processing applications. Advanced ceramics combine high strength and toughness with extreme hardness to deliver exceptional wear resistance.The ceramic pipe tiles,also cale taper tile or Trapezoidal tile, are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.CategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more

Impact ceramic cube

1. Detailed description:alumina cubesThe Ceramic Cube is a high-performance abrasion and impact resisting linings for high-impact, high-pressure applications in which ceramic tile may not have sufficient structural resistance, and high-performance rubber may not offer the required wear life. In extreme applications, the Cube liners can be installed in a matrix or abrasion resistant steel plate to provide structural support for the ceramic/rubber matrix and provide exceptional wear life where competing products cannot.Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:l Alumina 92: most common wear product with great wear resistancel Alumina 95: increased wear performancel Alumina 96: premium alumina for best wear resistancel Zirconium toughened alumina(ZTA):  increased strength and impact resistance2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. Product Specification:- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.4. Ceramic wear lining tiles for a variety of applications:Processing equipment:l Pharmaceutical clean roomsl Food processing plantsl Grain handlingl Mineral processingl Cement manufacturingl Chemical processingl Large Cyclones:l Coal-fired power plantsl Steel Millsl Asphalt Plantsl Petrochemical plantsl Pulp and paper millsCategoryHC90HC92HC95HCT95HC99HC-ZTAZrO2Al2O3≥90%≥92%≥95%≥ 95%≥ 99%≥75%/ZrO2/////≥21%≥95%Density>3.50g/ cm3>3.60g/cm3>3.65g/cm3>3.70g/cm3>3.83g/cm3>4.10g/cm3>5.90g/cm3HV 20≥900≥950≥1000≥1100≥1200≥1350≥1100Rock Hardness HRA≥80≥82≥85≥88≥90≥90≥88Bending Strength MPa≥180≥220≥250≥300≥330≥400≥800Compression strength MPa≥970≥1050≥1300≥1600≥1800≥2000/Fracture Toughness KIc MPam 1/2≥3.5≥3.7≥3.8≥4.0≥4.2≥4.5≥7.0Wear Volume≤0.28 cm3≤0.25cm3≤0.20cm3≤0.15cm3≤0.10 cm3≤0.05cm3≤0.02cm3 more
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