ceramic lined cyclone
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Cold Bonded Wear Panels

Cold Bonded Wear Panels

QMX Wear Panel solutions are ideal for a wide variety of mining, mineral processing and material handling for protection against extreme wear.

Cold Bonded Wear Panels

Application

Typical application examples:

· Chutes

· Cyclones

· Launders

· Pipes and tanks

· Conveyor transfer points

· Screen beams, underpans and    components

· Vibratory feeders


Key features and benefits

· 92% Aluminium oxide material.

· Rubber compound blended with CN polymers.

· Buffed CN bonding layer and buffed edges.

· Manageable size and weight. Strip width 250mm makes it easy to install.

· Fire resistant and antistatic (FRAS) rubber compound available.

· Low sulphur rubber.

· Ceramic tiles bonded to rubber on all sides (except top surface).

· Supplied in square panels 500mm x 500mm.

· Extreme wear resistance.

· Outstanding adhesion to ceramic tiles, rubber and metal.

· For optimum cold vulcanised adhesion.

· Can be used in above and below ground applications.

· Stable rubber hardness with age.

· Resists tile cracking and pull out.

· Easy to install.


Rubber,Ceramic&Steel Specification

S.No.

Material

Attributes

Properties

1

Ceramic Tiles

Material

92%, 95%, T95%,99%, ZTA

2

Rubber

Component

Natural rubber, nitrile-butadiene rubber ,Flame Retardant ,others

Density

~1.4g/cm3

Tensile strength at break

≥10.6Mpa

Elongation at break 

≥350%

Shore Hardness

45-65

Adhesive between tile and rubber

≥3.8 Mpa

Adhesive between rubber and equipment

≥3.58Mpa

Thermal conductivity.(normal temperature)

2w/m·k

Aging period

≥15 Years

Working temperature

-50ºC - 200ºC

3

Steel plate

Material

Q235A

Density

7.85g/cm3

Thickness

3-10mm

4

Adhesive

Appearance

Brown glutinous liquid

Solid content 

20±3%

Viscosity

≥2.5 Mpa

Peel strength 

48h  N/2.5cm≥120

Compressive strength

≥850 Mpa

Working temperature

-20ºC - 100ºC


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