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27

21-04

Ceramic Liners for Cyclone & Hydrocyclone Applications

Ceramic Liners for Cyclone & Hydrocyclone ApplicationsReaction bonded silicon carbide is a multi-phased material typically containing 7-15% silicon metal, some minor amount of unreacted carbon, with the remaining body being SiC. Reaction bonded SiC materials are manufactured utilizing a variety of processes depending on desired final product geometry, configuration, and required tolerances.Reaction bonded silicon carbide has proven to be an excellent material choice for wear applications such as pipe liners, flow control chokes and larger wear components in the mining as well as other industries. CALSIC RB offers an economical and reliable material option for many applications where the corrosion resistance or wear resistance of CALSIC S (sintered silicon carbide) is not necessary.Blasch’s turn-key solution for hydrocyclone slurry separators and other mineral processing equipment delivers single-sourced, completed encapsulated assemblies in just weeks. Where required, our proprietary silicon carbide based formulations can be cast into complex shapes and then encased in polyurethane in-house, providing ease of installation, crack mitigation and added wear insurance, all while delivering a complete solution from one vendor. The VERKAPSE process reduces both cost and lead time for customers while providing a product with greater overall durability and reliability.All proprietary silicon carbide based materials can be cast into very complex shapes, displaying tight and repeatable tolerances that ensure repeated ease of installation. Expect a more abrasion resistant product than cast steels, rubber and urethanes alone at one-third the weight of their steel counterparts. All offer much higher thermal and corrosion resistance.
18

21-04

Alumina Ceramic Tiles

Wear resistant ceramic which are mainly composed of at least 90% Al2O3 are the most widely used  in the world today.Our products are made from strictly selected  alumina powder with uniform particle sizes and low CaO content.Wear resistant ceramics can be made through common dry press or isostatic pressing process and then sintering them at high temperature in the kiln. They are desirable lining materials for high wear equipment due to precise dimensions, high density,high alumina content,good flatness and stable quality.
05

15-02

ball mill brick

(1) ApplicationWidely used in power plants, steel mills, chemical, rubber, and coating fields, is the ideal surface wear-resisting material for material transfer equipment in mining, iron & steel works, thermal &powder plants, mine, etc, also used in ceramic, glaze, paint, zirconia silicate, alumina oxide, quartz, silicon carbide, lime carbonate, and mechanical equipment accessories, can extend the operating life effectively.Theoretically the life time of the alumina ceramic is about 260 times longer than that of manganese steel and 170 times longer than that of chrome steel. (2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc. (3)Chemical Property  (4) Standard Dimension150x100xH40-90MM (5)PackageDifferent package as to meet different customer's requirements.Wooden Crates carton Plastic Pallet (6)Application:Ceramic complex pipeline of glass fiber reinforced plastics,Alumina ceramic liner for cement cyclone,Metal complex pipeline and elbow,Abrasive liner for down spouting,Abrasive liner for pipeline,Preheater bracket,Abrasive wheel of powder.
19

15-01

99% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%
19

15-01

60% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%
19

15-01

75% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%
19

15-01

Al2O3 92% or Al2O3 95% Wear Ceramic Tile Liner

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

15-01

92% alumina tiles Wear Resistant Ceramic Manufacturer

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

15-01

92% Alumina Ceramic Square Mosaic Wear Plates Tiles

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

15-01

92% alumina tiles

1. Detailed description:In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 2.Product features:> High hardness > Superior abrasion and impact resistance > Corrosion and chemical resistance > Light weight > Easy installation by epoxy resin or bolt > Improve your working environment-noise, vibration and safety3. The alumina ceramic tiles for vulcanization including:- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.- Hexagonal tile: S12xT3~20mm, S19xT6-25mm- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.4. The main benefits of the ceramic rubber composites:- Excellent wear resitance- Excellent anti-impact due the elastic property of the rubber- Easy to be installation and then reduce downtime- Reduce the sould pollution.5. Applicatiion of equipments- Bins- Feeders- Chutes- Bunkers- Storages S.No.MaterialAttributes Properties1Ceramic TilesAL2O392%-95%,ZTAMoh's hardness (scale)9Density >3.60 g/cm3Abrasion ≤0.0002g(P=76N n=800rpm t=30m)Fracture toughness KIC≥4.8 Mpa·m1/2Flexural strength (20ºC, Mpa)≥280 MpaCompressive strength≥850MpaRockwell hardness≥80 HRAThermal conductivity(normal temperature)20w/m.k2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,othersDensity~1.4g/cm3Tensile strength at break≥15MpaElongation at break ≥250%Shore Hardness48-65Adhesive between tile and rubber≥3.5 MpaAdhesive between rubber and equipment≥3.5 MpaThermal conductivity.(normal temperature)2w/m·kAging period≥15 YearsWorking temperature-50ºC - 200ºC3Steel plateMaterialQ235ADensity7.85g/cm3Thickness5-6mm4AdhesiveAppearance Brown glutinous liquid Solid content 20±3%Viscosity≥2.5 MpaPeel strength 48h  N/2.5cm≥120Compressive strength≥850 MpaWorking temperature-20ºC - 100ºCWhole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.Locking block with lock and groove: 38x38, 40x40, 30x30,etc.Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surfaceCeramic Thickness (mm)1.5-50mmAlloy Steel Size (mm)Thickness: 3-10mmRubber Thickness (mm)Depends on the impact stress expected.
19

14-01

92% Alumina Grinding Ball

(1) ApplicationAlumina grinding media ball is mainly used in ceramic, glaze, paint, zirconia silicate, aluminum oxide, quartz, silicon carbide, talc, lime carbonate, kaolin, titanium and other materials grinding,  and mechanical equipment accessories.(2) PropertiesHigh density, high hardness, low wear loss, regular shape, impact resistance, corrosion resistance, etc.(3) Chemical Property92% Alumina Grinding BallAl2O3(%)92±1Fe2O3(%)<0.25SiO2(%)≤5Mohs hardness9Water absorption<0.01Bulk density(g/cm3)>3.60Wear loss(g/kgh)<1.6Crushing strength(3mm)>1050NSizeØ0.5-60mmSphericity>95%