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  • CERAMIC GRINDING BALL
  • CERAMIC WEAR LINING
  • Ceramic Lined Pipe Fitting/Cyclone
  • Compound Kits
  • Alumina Powder
  • Polyurethane Wear Products
  • Ultrafine Grinding Equipment
  • HOT PRODUCTS
  • FIRSTAR wear resistant steel-rubber-ceramic panel vulcanized ceramic plates

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    1. Detailed description:


    In aggressive industrial applications, equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.

    QMX’s Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 


    2.Product features:


    > High hardness 

    > Superior abrasion and impact resistance 

    > Corrosion and chemical resistance 

    > Light weight 

    > Easy installation by epoxy resin or bolt 

    > Improve your working environment-noise, vibration and safety


    3. The alumina ceramic tiles for vulcanization including:


    - Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.

    - Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.

    - Hexagonal tile: S12xT3~20mm, S19xT6-25mm

    - Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.

    - Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm , 40x40mm,50x50mm etc.


    4. The main benefits of the ceramic rubber composites:


    - Excellent wear resitance

    - Excellent anti-impact due the elastic property of the rubber

    - Easy to be installation and then reduce downtime

    - Reduce the sould pollution.


    5. Applicatiion of equipments


    - Bins

    - Feeders

    - Chutes

    - Bunkers

    - Storages

    S.No.MaterialAttributes Properties
    1Ceramic TilesMaterial92%, 95%, T95%,96%, ZTA
    2RubberComponentnatural rubber, nitrile-butadiene rubber ,Flame Retardant ,others
    Density~1.4g/cm3
    Tensile strength at break≥15Mpa
    Elongation at break≥250%
    Shore Hardness45-65
    Adhesive between tile and rubber1.2-3.0 Mpa
    Adhesive between rubber and equipment≥3.5 Mpa
    Thermal conductivity.(normal temperature)2w/m·k
    Aging period≥15 Years
    Working temperature-50ºC - 200ºC
    3Steel plateMaterialQ235A
    Density7.85g/cm3
    Thickness5-6mm
    4AdhesiveAppearance Brown glutinous liquid
    Solid content20±3%
    Viscosity≥2.5 Mpa
    Peel strength48h  N/2.5cm≥120
    Compressive strength≥850 Mpa
    Working temperature-20ºC - 100ºC


    Whole Plate (mm)150x300, 300x300, 450x000, 500x500, 600x450 etc.
    Ceramic Size (mm)Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
    Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
    Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
    Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 
    13 dimples, 20x20 with 1 semi-spherical surface
    Ceramic Thickness (mm)3-75mm
    Alloy Steel Size (mm)Thickness: 3-10mm
    Rubber Thickness (mm)Depends on the impact stress expected.


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